Preview

Hitchhiker's Guide To Lean Summary

Better Essays
Open Document
Open Document
1419 Words
Grammar
Grammar
Plagiarism
Plagiarism
Writing
Writing
Score
Score
Hitchhiker's Guide To Lean Summary
Book Review: The Hitchhiker’s Guide to Lean: Lessons from the Road
“Hitchhikers don’t travel a fixed path. They intentionally wander so they can learn and change along the way. Embarking on the lean journey is similar, there are many roads on which to wander and no single one is right for all.” These words serve as a very intriguing introduction to the book, The Hitchhiker 's Guide to Lean: Lessons from the Road, co-authored by Jamie Flinchbaugh and Andy Carlino and published by the Society of Manufacturing Engineers in 2006. The book reflects what the authors consider to be the most critical lessons learned over their combined thirty-plus years of exploring the lean highways with intent to help lean implementers move beyond the tools
…show more content…
The book focuses on lean thinking and the rules and principles of lean which provides a roadmap that will help an organization move closer towards being a lean enterprise. This is why the authors consider this book to be a guide and not simply a technical how-to manual. In this book review, I will give a brief description and evaluation of The Hitchhikers Guide to Lean: Lessons from the Road and also explain the meaning of these ideas as they apply to my company, General Motors.
The first five chapters of The Hitchhiker Guide to Lean: Lessons from the Road apply to lean at any stage of transformation and to any industry or function. Focusing on lean transformation, five key principles are provided to guide lean behaviors throughout an organization from the top executives to the front-line personnel. These five principles include observing work as activities, connections, and flows, eliminating waste systematically, establishing high agreement of what and how, solving problems
…show more content…
This book does not imitate the same lean concepts you have read a dozen times before, but adds to the discussion and knowledge of lean. The book’s structure is unique because there is practically no focus on specific application of tools. Readers will not see chapters devoted to works cells, value stream mapping, kaizen, Five S, or any other tools. This is good because lean suffers too much from teaching the application of lean tools before teaching an understanding of true lean thinking. This book also does a great job at expressing the importance of effective communication from company leaders to develop the organization’s culture during their lean transformation. The final section of the book, which includes interviews with five lean leaders, was one of the most beneficial from a learning perspective. The champions’ varied responses were very educational and inspirational and gave an insightful, firsthand perspective of their lean journeys which would provide reference for any new or complacent lean thinker. I would recommend this to book anyone who is interested in the lean way of thinking and I would strongly recommend it to those who are just beginning their lean journey or to those who have struggled with lean and are looking for additional tips and ideas to get their lean journey back

You May Also Find These Documents Helpful

  • Best Essays

    Snee, R. D.. (2010). Lean Six Sigma – getting better all the time. International Journal of Lean Six Sigma, 1(1), 9-29.…

    • 1530 Words
    • 7 Pages
    Best Essays
  • Good Essays

    Weco Paper

    • 838 Words
    • 4 Pages

    John Stegier had a prior experience of lean concepts, therefore, he was aware of the significant start-up problems faced when applying lean concepts. Hence, he involved Lean Dynamics, a management consulting group for the implementation of lean. The company planned to undertake the lean transformation project over a time span of 39 weeks with three improvement process cycles, each consisting of 13 weeks. After the assessment phase, performed by two consultants from lean dynamics, five lean pilot areas were formed. Eight teams, each consisting of two to four operators, one engineer, one maintenance technician, and the department foreman/supervisor were formed to analyse the improvement opportunities. Each team explored improvement opportunities by using various problem-solving techniques such as the fishbone diagram, 5 Whys, cause and effect analysis, etc. and by applying specific methodologies like Single Minute Exchange of Die to reduce setup cycle time. The results achieved were part rework reduced by 70%, throughput time increased by 35% and OEE increased by 65% by the end of first process improvement cycle.…

    • 838 Words
    • 4 Pages
    Good Essays
  • Satisfactory Essays

    Robins Tri Case Study

    • 109 Words
    • 1 Page

    A critical study of the above case study shows that the benefit of Lean Six Sigma in improving business processes is invaluable, given the amount of financial and environmental benefits recorded. The tools used by Robins AFB fits their improvement needs. Considering all the technical related lean improvements made by Robins AFB, there was no mention of training for employees involved. Training within industry (TWI) is a dynamic lean program of hands-on learning and practice for anyone who directs the work of…

    • 109 Words
    • 1 Page
    Satisfactory Essays
  • Powerful Essays

    Lebanon Gasket

    • 1746 Words
    • 7 Pages

    * Implementing the lean approach dramatically changed the goal of the Topeka plant’s manufacturing processes and the routings for all of its products. Previously, the goal of the plant’s mass production process was to achieve the lowest possible cost per unit by maximizing employee and equipment productivity.…

    • 1746 Words
    • 7 Pages
    Powerful Essays
  • Better Essays

    Use of the term lean has begun to replace use of the term JIT, and is associated with the Toyota Production system. Lean is broader, although closely related to JIT, and describes a philosophy incorporating tools that seek to economically optimize time, human resources, assets, and productivity, while improving product and service quality. In the early 1980s, these practices started making their way to the Western world, first as JIT and then today, as lean production or lean manufacturing. Lean production has evolved into a way of doing business for many organizations. Quality assessment and improvement is a necessary element of lean production. First, as the process of waste elimination begins to shrink inventories, problems with human resource requirements, queues, lead times, quality and timing are typically uncovered both in production and with inbound and outbound materials. Eventually, these problems are remedied, resulting in higher levels of quality and customer service. Second, as the drive to continuously reduce throughput times continues, the need for a continuing emphasis on improving quality throughout the productive system results in the need for an overall quality improvement or Six Sigma program. Six Sigma stresses a commitment by the firm’s top management to enable the firm to identify customer expectations and excel in meeting and exceeding those expectations. Since environmental changes and changes in technology and competition cause customer expectations to change, firms must then commit to a program of continual reassessment and improvement; this, too, is an integral part of Six Sigma quality. Thus, to achieve the primary objectives of low cost, high quality, and reduced lead times, supply chain management requires the use of lean and Six Sigma…

    • 1026 Words
    • 5 Pages
    Better Essays
  • Good Essays

    Six Sigma - Pain

    • 6277 Words
    • 26 Pages

    Lean Six Sigma focuses on continuous improvement and waste reduction practices that can be used to achieve near perfection or “Six Sigma,” which is defined as six standard deviations from perfection. The focus of Lean, on the other hand, is on total elimination of waste, while still respecting the employees and their jobs by not firing personnel already in the system.…

    • 6277 Words
    • 26 Pages
    Good Essays
  • Powerful Essays

    Robinson, A., & Schroeder, D. (2009). The Role of Front-Line Ideas in Lean Performance Improvement. The Quality Management Journal, 16(4), 27-40. Retrieved February 14, 2010, from ABI/INFORM Global. (Document ID: 1885185851).…

    • 2084 Words
    • 9 Pages
    Powerful Essays
  • Powerful Essays

    For more than 70 years, GST AutoLeather, formerly Garden State Tanning, has provided the global automotive market with innovative and competitively priced leather auto interiors. This case study is referring to the past situation of the company where there were existing enough problems in the production line which did not allow the company not only to be competitive, but also to be able to respond to high demand. The future would be inauspicious if the cooperation with Toyota 's staff didn 't take place.…

    • 2448 Words
    • 10 Pages
    Powerful Essays
  • Satisfactory Essays

    · Identify which elements are required for your selected organization to move towards a lean environment.…

    • 489 Words
    • 3 Pages
    Satisfactory Essays
  • Powerful Essays

    Case Study on Kotters Model

    • 4085 Words
    • 17 Pages

    References: Dahlgaard, J. J. & Dahlgaard, S.M. P. (2006), Lean production, six sigma quality, TQM and company culture, The TQM magazine, vol. 18, no. 3, pp. 263-281 Dahlgaard, J. J. & Dahlgaard, S.M. P. (2007), The 4P quality strategy for breakthrough and sustainable development, European Quality, vol. 10, no. 4, pp. 6-19 Kotter, J. P. (1996), Leading Change, 1996 Kotter, J. (2007), Leading Change, Why Transformations Efforts Fail, Harvard Business review, January, pp. 96-103 Kotter, J. & Rathgeber, H. (2006), Our Iceberg Is Melting, Changing and succeeding Under Any Condition, St. Martin’s Press, September 2006…

    • 4085 Words
    • 17 Pages
    Powerful Essays
  • Better Essays

    VSM In mining

    • 2033 Words
    • 10 Pages

    [4] Marchwinski C., Shook J., Schroeder A.: Lean Lexicon. A graphical glossary for Lean Thinkers. Fourth Edition, The Lean Enterprise Institute Cambridge, MA, USA 2008.…

    • 2033 Words
    • 10 Pages
    Better Essays
  • Good Essays

    lean reflection

    • 1101 Words
    • 3 Pages

    Throughout our operations management class we have practiced many simulations and experienced several observations on lean manufacturing. Although there are many components of lean manufacturing, I have highlighted some of the key points I have absorbed from the class thus far. Lean manufacturing concepts I have learned the most from include the three M’s, the five S’s, flexible resources, total quality management, and respect. In the following paragraphs I will reflect on these ideas and how they pertain to the central belief of lean manufacturing: All waste must be eliminated and my own personal experiences.…

    • 1101 Words
    • 3 Pages
    Good Essays
  • Good Essays

    Lean Managment

    • 631 Words
    • 3 Pages

    When it comes to the foundation of Lean management and JIT we must take consideration of the ultimate goal for the lean system, which is a balanced system, to achieve smooth, rapid flow of materials and/ or work. There are three supporting goals that contribute to reaching the ultimate goal. Frist, eliminate disruptions that have a negative influence on the system by upsetting the smooth flow of products through the system. Second, make the system flexible to handle a mix of products, often on…

    • 631 Words
    • 3 Pages
    Good Essays
  • Best Essays

    A Closer Look at Lean

    • 3241 Words
    • 9 Pages

    In today’s business world, companies are striving to do more with less while gaining a competitive advantage over their business rivals. In light of these goals, there has been an increasing demand for constraint management within firms. One of these popular constraint management concepts has been around since the 1950s and is today known as Lean, but originally began as the Toyota Production System. “Lean management is an applied philosophy that many manufacturing, service and government organizations have adopted to acquire the flexibility needed to meet new competitive challenges - eliminating waste, enhancing production speed and pushing innovation (Demers, 2002). “The goals of a lean system are thus to eliminate these eight types of waste, produce services and products only as needed, and to continuously improve the value-added benefits of operations (Krajewski, Ritzman, & Malhotra, 2012, p. 277). Achieving these goals takes work and commitment.…

    • 3241 Words
    • 9 Pages
    Best Essays
  • Good Essays

    Shah, R., & Ward, P. T. (2003). Lean manufacturing: Context, practice bundles, and performance. Journal of Operations Management, 21, 129–149.…

    • 9163 Words
    • 37 Pages
    Good Essays

Related Topics