The Toyota Production System High Quality and Low Cost Readings; g; James Womack‚ Daniel T. Jones and Daniel Roos‚ The Machine that Changed the World‚ 1990‚ Ch 3 and 4 J T. Black “The Factory with a Future” Ch 2 & 4 Michael McCoby‚ “Is There a Best Way to Build a Car?” HBR Nov-Dec 1997 1 COST VS DEFECTS Three Major Mfg Systems from 1800 t 2000 f to Machine tools‚ specialized machine tools‚ Taylorism‚ SPC‚ CNC‚ CAD/CAM 1800 Interchangeable Parts at U.S. Armories 1900 Mass Production
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TOYOTA PRODUCTION SYSTEM BASIC HANDBOOK TABLE OF CONTENTS Introduction & History of the Toyota Production System ........................ 3 Goals of the Toyota Production System. ................................................. 4 TPS Model Overview............................................................................5-6 Respect for People .................................................................................. 7 Focus Areas of TPS ...........................................
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CURRENT GLOBAL TOYOTA WAY AND THE BUSINESS IN ASIA PACIFIC REGION Page 1 North America EEC Asia Europe NAFTA APEC AFTA+3 AFTA INDONESIA Indonesia APEC South America GCC Africa COMESA MERCUSOR Australia From Indonesia for Global Market Page 2 Current Situation of Global Toyota. Multi – Polarization of Multi – Sourcing Companies Complexity of Supply Route. Portland Bristol Long Beach Long Beach Jacksonville Hongkong Singaore Jeddah Kuwait
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Toyota: The Accelerator Crisis 1. Why was Toyota facing a recall crisis? Toyota could not treat this problem adequately. One of the reasons is that because the headquarter in Japan makes all critical decision in Toyota and in this case the place is far from America‚ Toyota headquarter did not notice the importance of this problem at the early stage. While NHTSA started the investigation at 2009 September‚ Toyota did not treat this problem seriously. This attitude led NHTSA to reclaim Toyota’s
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Understanding Core Concepts That Drive Toyota Toyota is a world leader in car manufacturing and is well known to have developed a system of principles that keep them ahead of their competitors. Understanding The Toyota Way is more than copying down Toyota’s list of 14 management principles; it involves careful consideration of how Toyota has achieved a company-wide standard of excellence. In part this achievement is by teaching every employee to be a leader and intrinsically motivated to better
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Street‚ London W1T 3JH‚ UK International Journal of Production Research Publication details‚ including instructions for authors and subscription information: http://www.tandfonline.com/loi/tprs20 Toyota production system and Kanban system Materialization of just-in-time and respect-for-human system Y. SUGIMORI ‚ K. KUSUNOKI ‚ F. CHO & S. UCHIKAWA a a a a a Production Control Department‚ Toyota Motor Co.‚ Ltd‚ 1 Toyota-cho‚ Toyota-shi‚ 471‚ Japan. Version of record first published: 28
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Toyota Production System (TPS) Toyota Production System The practical expression of Toyota’s people and customer-oriented philosophy is known as the Toyota Production System (TPS). This is not a rigid company-imposed procedure but a set of principles that have been proven in day-to-day practice over many years. Many of these ideas have been adopted and imitated all over the world. TPS has three desired outcomes: * To provide the customer with the highest quality vehicles‚ at lowest possible cost
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---------------------------------- An example of 5S by Toyota Definition of 5S 5S‚ the brainchild of Hiroyuki Hirano from Japan‚ is widely considered as being the basis for Lean Manufacturing as it is concerned with stability and standardization to bring about improved safety‚ quality‚ delivery performance and cost control. Why a basis for Lean? Lean Manufacturing is a methodology derived from the Toyota Production System (TPS) which originated in post World War II Japan. It came
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this discussion‚ review the case study Toyota: The Accelerator Crisis (Greto‚ Schotter‚ & Teagarden‚ 2010)‚ then respond to the following questions: * Based on strategic‚ structural‚ and cultural challenges‚ discuss the drivers of Toyota’s accelerator crisis. Why was Toyota facing a recall crisis? * How well are Toyota’s management‚ employees‚ and external stakeholders able to support their corporate brand? * Has Toyota effectively managed ethics and public relations in the United States
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highly specified as to content‚ sequence‚ timing and outcome 2. Rule 2 How people connect: every customer-supplier connections must be direct‚ and there must be an unambiguous yes-or-no way to send request and receive responses 3. Rule 3 How the Production line is constructed: the pathway for every product and service must be simple and direct 4. Rule 4 How to improve: any improvement to processes‚ worker/machine connections‚ or flow path must be made through the scientific method‚ under teacher’s
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