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World Class Manufacturing

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World Class Manufacturing
World Class Manufacturing
Scott Garberding Scott Garberding
Chrysler Group LLC 2010‐14 Business Plan Chrysler Group LLC 2010 14 Business Plan November 4, 2009

World Class Manufacturing (WCM) headlines

… From Turin they remark that the essential element in order to have everything working well is the human component, since without full involvement of the workers nothing could be made.
…In the internal ranking, the Marchionne Code, which is in the company language described as Fiat Group Automobiles Production System (FAPS), finds its best application in Tychy Plant in Poland, and in Melfi Plant in Italy. Now the attempt is to elevate to acceptable standard also Pomigliano Plant…

6, December 2007

Chrysler Group LLC 2010‐14 Business Plan

November 4, 2009

2

Journey to WCM

Fiat Group p
2004
WCM Launch C au c

Fiat Group focus – Holistic approach World Class Manufacturing • 20 Pillars

2005

2006

2008

2009

2010

One common manufacturing operating system p g y

Chrysler Group LLC
2004 2005 2006 2008 2009 WCM Launch 2010

Chrysler Focus

• Safety • Q lit Quality • Harbor Report

Chrysler Group LLC 2010‐14 Business Plan

November 4, 2009

3

WCM structure & objectives

Safety
Cost deployment

Workplace organization

Quality

Maintenance

Logistic

Method & std. Focus

Total industrial engineering

Total quality q y control

Total productive p maintenance

Just in time Just‐in‐time

Productivity

Quality improvement

Technical efficiency

Service level

Target Values

zero waste

zero defects

zero breakdowns

zero inventory

People involvement, value creation, customer satisfaction
Chrysler Group LLC 2010‐14 Business Plan November 4, 2009 4

Why implement WCM?

Introduction of WCM

Fatality

Severe Injury Lost Time Injury Recordable Injury / Illness

First Aid Cases

Lost w work day inc cident rate

Near Misses

17% 15% 7%

Unsafe
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