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Textile Processing

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Textile Processing
SRI BHAVANI TEXTILE PROCESSING: The plant performs the following operations of wet processing 1. Singeing(Fabric)
-Gas Singeing 2. Desizing 3. Mercerisation(Fabric) 4. Scouring and Bleaching 5. Dyeing
-Kier boiler
-Jigger
-Jet dyeing
-Beam dyeing 6. Dyeing(yarn)
-Cheese dyeing 7. Finishing
-Stenter
-Zero-Zero
-Calendering
8. Printing
-Flat bed printing 9. Dot coating

DESIZING:
Mts=1095
Volume=650
Indent type=non organic
Temp=80
Weight=378
Time: 1: 15 min
Wash time:15 min ITEM NAME | G/L | PERCENTAGE | QUANTITY | Beisol AFG | 0 | 0.5 | 1.89 | Kleenox BAS | 0 | 0.1 | 0.378 | Caustic SLYE | 0 | 4 | 15.12 | KLENOX BAS | 0 | 0.5 | 1.89 | Zycol TSA | 0 | 0.3 | 1.1340 | Hydrogen peroxide | 0 | 1.5 | 5.6700 | Contavan BRT | 0 | 0.25 | 0.94500 | KLEENOX BAS | 0 | 0 | 0.945 | Acetic acid 99% | 1.5 | 0 | 0.975 | Caustic soda LYE | 0 | 2 | 7.56 | KLEENOX BAS | 0 | 0.25 | 0.945 | ZYCOL TAS | 0 | 0.15 | 0.567 |

BLEACHING:
Mts=442
Weight=206.4
Volume=450l
Type=non organic
Temperature=80
ITEM | G/L | PERCENTAGE | QUANTITY | Bleaching liquor | 2 | 0 | 0.9 | Soda ash | 0 | 0.05 | 0.10 | Hydrogen peroxide | 0 | 1.5 | 3.09 | Sodium silicate | 0 | 0.5 | 1.03270 | Sarometa | 0 | 0.1 | 0.206 | Sapoleneconc | 0.5 | 0 | 0.295 | Acetic acid 99% | 2 | 0 | 0.90 |

MACHINE AND CAPACITY DETAILS

S.NO | M/C | CAPACITY(kg) | VOLUME(litre) | WIDTH(inch) | 1 | Kier make up tank | | 735 | | 2 | Kier capacity | 1500 | | | 3 | Beam dying m/c | 100 | 800 | 63 | 4 | Jet dyeing m/c | 100 | 900 | | 5 | Jumbo jigger 1-3 | 300 | 350 | 74 | 6 | Jumbo jigger | 300 | 350 | 74 | 7 | PACIFIC jigger | 1000 | 600 | | 8 | Jigger 1 to 2 | 150 | 450 | 84 | 9 | Jigger 3 to 4 | 125 | 375 | 72 | 10 | Kier boiling | 1500 | 3000 | |

KIER BOILER

* It has capacity of 15000 to 17000 * Fabric from grey mercerization undergoes cold wash. * Fabric from desizing
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