Mini Project at Deccan Cements
TABLE OF CONTENTS
1. ABOUT THE INDUSTRY
2. CEMENT PRODUCTION PROCESS
3. ROTOPACKER
4. COMPONENTS OF ROTOPACKER
4.1 LOAD CELL
4.2 INDUCTIVE PROXY 4.3 SOLENOID VALVE
4.4 VFD
4.5 UNI-PULSE F800 MIRO-CONTROLLER
4.6 PNEUMATIC CYLINDER
4.7 SOLID STATE RELAY
4.8 MCB
5. ROTOPACKER WORKING
6. ROTOPACKER BLOCK DIAGRAM
6.1 SOLENOID BOX
6.2 CIRCUIT BOX
6.3 POWER SUPPLY BOX
8. ADVANTAGES
9. DIS-ADVANTAGES
10. CONCLUSION
11. REFERENCES
1. ABOUT THE INDUSTRY
Deccan Cements Limited (DCL) by Sri. M.B.Raju and associates in 1979 to set up a mini cement plant. Sri. M.B.Raju is a technocrat entrepreneur anith the cement industry for well over four decades and is well versed with various aspects of cement manufactures and the nitty-gritty of the industry. DCL was the first mini cement plant in the country using the dry process Rotary Kiln Pre-calcinatory technology for the manufacture of Ordinary Portland Cement (OPC)
Deccan Cements Ltd is engaged in the manufacturing of cement. The Company is also engaged in hydel power, thermal power and wind farms. The Company’s cement plant and thermal power plant is located in Bhavanipuram, Mahankaligudem. Its hydel power plant is located in Guntur District, Andhra Pradesh and its wind farm is located in Ananthapur District, Andhra Pradesh. As of March 31, 2011, the Company had capacity of 234 million tons of cement.
2. The cement production process:
Block diagram of cement process
Crusher
Stacker and reclaimer
Raw mill
Blending silo
Pre heater
Kiln
Coolers
Clinker silo
Cement mill
Cement silo
Vibratory screen
rotopacker
Cement Production:
Cement is made by heating limestone (calcium carbonate) with small quantities of other materials (such as clay) to 1450 °C in a kiln, in a process known as calcination, whereby a molecule of carbon dioxide is liberated from the calcium carbonate to form calcium oxide, or quicklime,
1. ABOUT THE INDUSTRY
2. CEMENT PRODUCTION PROCESS
3. ROTOPACKER
4. COMPONENTS OF ROTOPACKER
4.1 LOAD CELL
4.2 INDUCTIVE PROXY 4.3 SOLENOID VALVE
4.4 VFD
4.5 UNI-PULSE F800 MIRO-CONTROLLER
4.6 PNEUMATIC CYLINDER
4.7 SOLID STATE RELAY
4.8 MCB
5. ROTOPACKER WORKING
6. ROTOPACKER BLOCK DIAGRAM
6.1 SOLENOID BOX
6.2 CIRCUIT BOX
6.3 POWER SUPPLY BOX
8. ADVANTAGES
9. DIS-ADVANTAGES
10. CONCLUSION
11. REFERENCES
1. ABOUT THE INDUSTRY
Deccan Cements Limited (DCL) by Sri. M.B.Raju and associates in 1979 to set up a mini cement plant. Sri. M.B.Raju is a technocrat entrepreneur anith the cement industry for well over four decades and is well versed with various aspects of cement manufactures and the nitty-gritty of the industry. DCL was the first mini cement plant in the country using the dry process Rotary Kiln Pre-calcinatory technology for the manufacture of Ordinary Portland Cement (OPC)
Deccan Cements Ltd is engaged in the manufacturing of cement. The Company is also engaged in hydel power, thermal power and wind farms. The Company’s cement plant and thermal power plant is located in Bhavanipuram, Mahankaligudem. Its hydel power plant is located in Guntur District, Andhra Pradesh and its wind farm is located in Ananthapur District, Andhra Pradesh. As of March 31, 2011, the Company had capacity of 234 million tons of cement.
2. The cement production process:
Block diagram of cement process
Crusher
Stacker and reclaimer
Raw mill
Blending silo
Pre heater
Kiln
Coolers
Clinker silo
Cement mill
Cement silo
Vibratory screen
rotopacker
Cement Production:
Cement is made by heating limestone (calcium carbonate) with small quantities of other materials (such as clay) to 1450 °C in a kiln, in a process known as calcination, whereby a molecule of carbon dioxide is liberated from the calcium carbonate to form calcium oxide, or quicklime,