Preview

Case Problem 1 Chapter 3

Good Essays
Open Document
Open Document
1098 Words
Grammar
Grammar
Plagiarism
Plagiarism
Writing
Writing
Score
Score
Case Problem 1 Chapter 3
MEMO
TO: Dr. Norman E. Pence
FROM: Mary Nicole Porter
DATE: September 11, 2013
SUBJECT: Chapter 2 Case Problem 1: Workload Balancing

Digital Imaging: Balancing Photo Printer Production

Digital Imaging, a company that produces photo printers, recently introduced two models of printers into the average consumer market: the DI-910, and the more sophisticated and faster DI-950. Analysis shows that management can expect profit contributions of $42 for each DI-910 and $87 for each DI-950 produced. Both models are assembled in an automated plant using two production lines. Production line 1 allocates 3-minutes per model DI-910 and 6-minutes per model DI-950 produced for assembly. Line 2 allocates 4-minutes to each DI-910 and 2-minutes to each DI-950 produced for packaging and testing. Lines 1 and 2 are only in operation for one 8-hour shift per day.

Task 1 – Maximizing Total Profit Contribution with Time Constraints

In order to maximize the total profit contribution for an 8-hour shift, it is recommended to produce 80 model DI-950 printers and zero (0) model DI-910 printers. This would provide a total profit contribution of approximately $6960 per shift. Management may disagree with these production recommendations, because zero (0) production of model DI-910 printers may not sound appealing. The reasoning for this may be that the DI-910 printers are the less sophisticated version of the two models and may be in higher demand by the consumer. Perhaps they are priced lower, or have more practical applications, which prevail to a wider market. Also, producing a zero amount of any product would lead to raw materials used in making that product (depending on what type of inventory system they use) building up in inventory, not being consumed in production, and creating a cost accounting problem.

Task 2 – Maximizing Total Profit Contribution with Demand Constraints

If management were to add a demand requirement to these existing time

You May Also Find These Documents Helpful

  • Better Essays

    JGT Task 1

    • 1830 Words
    • 6 Pages

    The assembly line is budgeted to produce six work boots in a 40 hour week. This is equivalent to 480 minutes of production time in one eight hour day. The line can make 48 boots in an eight hour shift. This leaves a cycle time per boot of 10 minutes. In order to figure how many workstations are appropriate for the cycle time of 10 minutes, I calculated the total task time of the boots by the cycle time. The total task time is 46 minutes, divided by the cycle time of 10 minutes; leaves minimum necessary workstations of 4.6 or 5. This gives the production line the most efficiency. The assembly line was previously working with 8 stations with the longest cycle time of 10 minutes. There were several stations that had over 5 minutes of idle time. Idle time increases waste through not using employee’s time efficiently. By combining several of the work stations less idle time was created making the process more efficient. The fewer work stations also decreases the amount of time used to move items from station to station which is additional wasted time in production. When figuring the efficiency rate of the assembly line I multiplied the number of stations by the longest cycle time, and then divided that by the overall task time to make a pair of boots. The original process of the assembly line was operating at 58% efficiency. When I recalculated this using the 5 stations with a cycle time of 10 minutes, the efficiency rate was 92%. This is a significant increase. It would be recommended that the employees cross train in performing the tasks to help keep the process moving…

    • 1830 Words
    • 6 Pages
    Better Essays
  • Satisfactory Essays

    4. Locate the DNS query and response messages. Are then sent over UDP or TCP?…

    • 671 Words
    • 3 Pages
    Satisfactory Essays
  • Good Essays

    Eco 550 Week 4 Paper

    • 565 Words
    • 3 Pages

    We explored three different options, given the need to create a division of work that would maximize the number of tables manufactured per day by either utilizing four or five employees and allowing the employees to either be part of the manufacturing process or manufacture tables on their own. We first decided to combine the finishing step with the packaging step since packaging required a very minimal amount of time and because the employee assigned to this function was being severely underutilized , therefore one employee could handle both job duties. We also decided that Cathy should be excluded from the manufacturing process and George should manufacture tables on his own, since he is the one that can assemble a table using the least amount of time. Using the Assignment method and the different times that it would take each individual to perform each job duty we concluded that it will take 260 minutes to manufacture one table given that assembly was assigned to Tom (60), finishing and packaging was assigned to Leon(90), and preparation was assigned to Randy(110). By utilizing this approach Tom, Leon, and Randy could manufacture 4.36 tables in 480 minutes( total time available divided by longest job time), given that they work an eight hour shift, meanwhile George could manufacture…

    • 565 Words
    • 3 Pages
    Good Essays
  • Satisfactory Essays

    Chapter 8 Problem 1

    • 175 Words
    • 2 Pages

    Analysis: The problems required output is the students name with scores from three tests. Each student and scores shall be listed on separate lines. The input variables needed for this program include Test1, Test2, Test3, and Student.…

    • 175 Words
    • 2 Pages
    Satisfactory Essays
  • Better Essays

    Chapter 2 Problem 1 17

    • 1081 Words
    • 3 Pages

    The earth consists of iron, oxygen, silicon and magnesium. This makes up about 90% of the earth’s elements. Jupiter and Saturn on the other hand consist mostly of volatile gases like water, methane and ammonia. These two planets retained their volatiles due to their greater gravitational force.…

    • 1081 Words
    • 3 Pages
    Better Essays
  • Good Essays

    acc 2

    • 378 Words
    • 2 Pages

    2 What are the advantages and disadvantages of using the cost of each print as a manufacturing overhead cost driver?…

    • 378 Words
    • 2 Pages
    Good Essays
  • Satisfactory Essays

    Portal Corporation: Brief

    • 322 Words
    • 2 Pages

    Portal Corporation has two plants that manufacture laser printers located in Ogden & Sandy Utah. Currently the company is expected to produce and sell120,000 laser printers in the upcoming year. If the company produces these at its current capacity usage, variable manufacturing cost will increase at both plants. In order to maximize on production and keep manufacturing cost to a minimum, Portal Corporation needs to determine the breakeven cost at both plants. This will assist Management to determine how to meet the expected demand while keeping the overtime cost to a minimum.…

    • 322 Words
    • 2 Pages
    Satisfactory Essays
  • Satisfactory Essays

    2. Firm is losing money in producing the last unit if the last unit produced has a…

    • 1991 Words
    • 10 Pages
    Satisfactory Essays
  • Good Essays

    Bayonne is a “specialty packaging” paper converter that produces customized, complex design packaging used by industrial companies in promotional materials, software, luxury beverages, gift food and candy. The company is located in New Jersey, USA and is worth 43 million dollars. In spite the company’s sales growth in the last few years, it is now struggling with lower profit margins and it even had a loss in October 2011, the first since 2001, due to performance complications. This loss is a result of three main related aspects: quality, delivery and cost. In order to understand the sources of these problems this report will analyze October 2011, the worst month of the 2011 fiscal year, in order to provide insights about what can be done to turn around the situation. Currently, the company’s capacity isn’t matching its demand requirements. Heidelberg presses are using 100% capacity (consult Exhibit 1 to get every activity capacity utilization), making Printing activity the bottleneck. Bottleneck slows down the subsequent activities because it can only produce 9.326.913 pieces per month, limiting the inputs available for the Die-Cut center. As the company faces an increasing demand and an expansion of its business the capacity constraint is a challenge. It’s already difficult for Bayonne to fulfill all the orders it receives. In order to improve the company’ situation we need, in the short-term, to be more efficient using our current resources and, in the midterm, to increase the productive capacity to allow growth. Efficiency can be attained by improving…

    • 1805 Words
    • 8 Pages
    Good Essays
  • Satisfactory Essays

    Hp Deskjet

    • 300 Words
    • 2 Pages

    In order to calculate the yearly investment in DeskJet printers, we calculate the yearly investment of the printers separately and then add them together to get the total yearly cost. There are 6 versions of the printers, which are A, AA, AB, AQ, AU, AY. The total factory throughput time through the PCAT and FAT stages is about one week. The transportation time from Vancouver to the European DC is five weeks. The plant sends a weekly shipment of printers to Europe. Therefore, the lead time is L=1+5=6 weeks and review time T=1 week. Based on the data in Exhibit 13.14 in the textbook, we use Excel to calculate the average monthly demand (mean) and the standard deviation for each version of the printers (Exhibit 1).…

    • 300 Words
    • 2 Pages
    Satisfactory Essays
  • Better Essays

    2. The Largo Publishing House uses 400 printers and 200 printing presses to produce books. A printer’s wage rate is $20, and the price of a printing press is $5,000. The last…

    • 1055 Words
    • 5 Pages
    Better Essays
  • Good Essays

    Coffee Bean

    • 781 Words
    • 4 Pages

    Coffee Bean, Inc. (CBI) is a processor and distributor of a variety of blends of coffee. The company buys coffee beans from around the world and roasts, blends and packages them for resale. CBI currently has 40 different coffees that it offers to gourmet shops in one-pound bags. The major cost of the coffee is the raw coffee beans. However, there is a substantial amount of manufacturing overhead in the company’s predominantly automated roasting, blending and packing process. The company uses relatively little direct labor. Some of the coffees are very popular and sell in large volumes, while a few of the newer blends have very low volumes. CBI prices its coffee at manufacturing cost plus a markup of 30%. If CBI’s coffee prices are significantly higher than the market, adjustments are made to bring CBI’s prices more into alignment with the market. The company competes primarily on the quality of its products, but customers are price conscious as well. For the coming year, CBI’s budget includes estimated manufacturing overhead cost of $3,000,000. CBI assigns manufacturing overhead to products based on direct labor-hours. The expected direct labor cost totals $600,000, which represents 50,000 hours of direct labor time. Based on the sales budget and expected raw materials costs, the company will purchase and use $6,000,000 of raw materials (mostly coffee beans) during the year. The expected costs for direct materials and direct labor for one-pound bags of two of the company’s many coffee products appear below: Mona Loa $4.20 0.30 Malaysian $3.20 0.30…

    • 781 Words
    • 4 Pages
    Good Essays
  • Good Essays

    Back Savers is a company that produces backpacks primarily for students. They are considering offering some combination of two different models—the Collegiate and the Mini. Both are made out of the same rip-resistant nylon fabric. Back Savers has a long-term contract with a supplier of the nylon and receives a 5000 square-foot shipment of the material each week. Each Collegiate requires 3 square feet while each Mini requires 2 square feet. The sales forecasts indicate that at most 1000 Collegiates and 1200 Minis can be sold per week. Each Collegiate requires 45 minutes of labor to produce and generates a unit profit of $32. Each Mini requires 40 minutes of labor and generates a unit profit of $24. Back Savers has 35 laborers that each provides 40 hours of labor per week. Management wishes to know what quantity of each type of backpack to produce per week.…

    • 531 Words
    • 3 Pages
    Good Essays